Industries

Same quality every batch,history recorded automatically

Automatic process control and batch history management keep conditions consistent for every batch and automatically record materials, equipment and work. Records are retained with change history for audit review on one screen.

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Process flow

Process flow

  1. Raw material weighing

    Automatic weighing records

  2. Manufacturing and reaction

    Automatic recipe control

  3. Process conditions

    Temperature and time history

  4. Filling and packaging

    Batch and LOT linking

  5. Release decision

    Complete batch records
Product lineup

Wavegram configuration

Recipe and automatic process control

Manage recipes centrally by item and download them to equipment to produce every batch under consistent conditions.

WaveWorks SCADA

Automatic batch history records

Automatically group weighing values, input raw material LOTs, equipment conditions and operators by batch.

WaveWorks MES LINKER

Change history retention

Changes to master data and records retain who changed what and when, ready to display during an audit.

WaveWorks MES

Chemical MSDS

Display raw material MSDS on kiosks by plant and location, and manage revision history.

WaveWorks MSDS
Industry studies

Results from industry studies

Results achieved by companies adopting smart factories, MES and AI

MES adoption

Data entry time
−75%+
Manufacturing cycle time
−45%
Paperwork between shifts
−61%
Lead time
−27%

MESA International user survey (1997, averages)

Smart factory adopters

Productivity
+30%
Quality
+43.5%
Cost
−15.9%
On-time delivery rate
+15.5%

Korea Ministry of SMEs and Startups, Smart Factory Program Performance Analysis (2019, 5,003 adopting companies)

FAQ

FAQ

Can batch records be stored electronically?

Yes. Automatically group weighing, material input, process conditions and operators by batch and retain them as electronic records.

Are recipe changes recorded?

Recipe and master data changes take effect through approval, retaining before-and-after values and the person responsible.

Can existing equipment be controlled automatically?

LINKER communicates with your current PLC to download recipes and receive production records.

Can it be installed on company servers?

Yes. Install on company servers or isolated networks and operate data within your own servers.

Discuss your biotech, pharmaceutical or cosmetics implementation

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